Flaring at Mossmorran - Final Warnings to ExxonMobil Chemical and Shell for environmental non-compliance (Update - 19 April 2018)
Petrochemical companies ExxonMobil Chemical Ltd and Shell UK Limited have been served with Final Warning Letters by the Scottish Environment Protection Agency (SEPA) following an enhanced unplanned flaring event at the Mossmorran complex in Fife, during June 2017.
In addition to Final Warning Letters, the environmental watchdog has commissioned a full review of the environmental permits to operate both sites, with a view to strengthening environmental compliance and reducing the impact of flaring on local communities. An enhanced programme of air quality monitoring has also been announced by the regulator, to inform relevant public agencies.
Following an intensive investigation by SEPA, which included formal statements from local residents, the regulator found that whilst flaring is an important safety feature in the event of a process fault, a series of maintenance failures led to elevated levels of unplanned flaring in breach of environmental controls between 12 and 18 June, following the breakdown of a condensate pump.
SEPA found residents were subject to considerable disturbance in their homes from noise, vibration and black smoke over the seven-day period in Summer 2017, during which a total of 74 complaints were received by the agency.
SEPA’s Chief Executive, Terry A’Hearn met senior ExxonMobil Chemical Ltd and Shell UK Limited executives directly on site and was clear that “environmental compliance is non-negotiable.”
Terry A’Hearn, SEPA’s Chief Executive Officer, said:
“Every day, SEPA works to protect and enhance Scotland’s environment and compliance with Scotland’s environmental rules is simply non-negotiable.
“The impact of unplanned flaring from Mossmorran last year was both preventable and unacceptable. We’re disappointed that both ExxonMobil Chemical and Shell UK caused an environmental impact on local communities which is why we’ve issued formal Final Warning Letters, have commissioned a full review of environmental permits to operate and an enhanced programme of air quality monitoring.
“It’s clear that further actions are required by ExxonMobil Chemical and Shell UK to ensure the frequency and impact of flaring is reduced, but we’re encouraged by how both companies have responded, committing to respond positively to a strengthening of environmental controls. We’ll be working with the Health and Safety Executive, public health partners and communities to together both strengthen environmental controls and deliver powerful transparency over site operations.”
While the Final Warning Letters brings to a close SEPA’s regulatory investigation for June 2017, unplanned flaring events which took place in October 2017 and March 2018 are still under investigation.
SEPA is committed to keeping the local communities around Mossmorran informed. Sign up to our newsletter to receive the latest updates in our activities and the stages of the investigation being undertaken following the flaring incident in June.
- Historical flaring data (under 'How often do plants flare?')
- Flaring at Mossmorran - previous updates
- SEPA response to local coverage in June
- Recent flaring investigation
- Site activities
- Air quality and SEPA position statement
- Community liaison
- Incidents, complaints and enquiries
- Frequently asked questions
27 March 2018 - At around 01.30 hrs on Monday 26 March flaring ceased at the ExxonMobil Chemical Fife Ethylene Plant at Mossmorran.
SEPA is clear that environmental compliance is non-negotiable and the air quality and noise monitoring SEPA staff undertook across the weekend was to assess impact of flaring and inform our future regulatory approach with the site.
Whilst currently restricted in what we are able to communicate at this time, to avoid any prejudice to any potential enforcement action, SEPA will openly notify community stakeholders in relation to our enforcement decisions as soon as this is possible.
24 March 2018 - We have responded quickly to the initial notification of flaring on 23 March and undertook monitoring and assessments. SEPA officers will attend the local community to help ensure the environment is protected and the community is well informed.
23 March 2018 - SEPA was informed on Friday 23 March by ExxonMobil Chemical Limited at Mossmorran that flaring was required due to a process upset that requires a re-start of the plant.
Flaring is necessary to ensure the continued safe operation of the plant, but the impact must be mitigated. SEPA works every day to protect Scotland’s environment and responded quickly to the initial notification on Friday by mobilising a range of environment protection, air quality and noise monitoring teams. Specialist teams have continued to work around the clock, during mornings, evenings and into the night across the weekend as part of an ongoing regulatory investigation.
We're disappointed that flaring has continued across the weekend and with the impacts this has had on local communities. We are clear that environmental compliance is non-negotiable and the air quality and noise monitoring SEPA staff are undertaking is to assess impact of flaring and inform our future regulatory approach with the site.
Whilst currently restricted in what we are able to communicate at this time, to avoid any prejudice to any potential enforcement action, our officers are speaking with people in local communities and our 24 hour pollution line (0800 80 70 60) continues to receive calls. We’re also sharing as much information as possible on this page, our dedicated Mossmorran hub.
We will provide as much information as we can on the results of this monitoring as soon as it is possible.
SEPA, in addition to other public agencies, is jointly responsible for the regulation of ExxonMobil Chemical Limited and Shell UK Limited at Mossmorran.
Martin Grey from SEPA provides an update on the current flaring from ExxonMobil Chemical Limited at Mossmorran - goo.gl/odUZom
23 March 2018 - We have been informed that flaring is anticipated for the next 48 hours due to an operational upset on the main compressor. SEPA officers are engaging with the operator and will be attending the area this morning.
23 February 2018 - We have been informed that flaring is occurring at Shell Mossmorran. This is expected to cease this evening.
31 October 2017 - We have been informed that flaring has now finished. We will be following up with the operator in order to understand what actions they intend to take.
30 October 2017 - We have been advised that there has been a delay in the restart of the plant which means that flaring is expected to continue throughout the day. We are in contact with the operator to understand what has caused this delay. UPDATE at 16:40 - the operator is currently expecting to return to normal operation overnight.
29 October 2017 - SEPA is continuing to liaise with ExxonMobil Chemical Ltd regarding the current flaring at Mossmorran to ensure the operator is doing all they can to minimise the impact of this activity on the local community. The site has been flaring since Friday 27 October following a process issue. Flaring is required to enable a controlled shutdown of the plant and allow the plant to restart safely. We have been advised that flaring should diminish over the rest of today and into tomorrow. We will be following up with the operator in order to understand what actions they intend to take.
28 October 2017 - SEPA is continuing to liaise with ExxonMobil Chemical Ltd regarding the current flaring at Mossmorran. The operator advised us yesterday (27 October) that a controlled shutdown of the plant would be required following a process issue. Flaring is necessary to carry out this activity and allow the plant to re-start safely. We have received a number of calls from members of the public about the flaring which began yesterday evening. At present we understand that flaring is likely to continue into tomorrow. We are in contact with ExxonMobil to ensure the operator does all they can to minimise the impact of this activity on the local community.
27 October 2017 - ExxonMobil Chemical Ltd at Mossmorran have advised us that they are in the process of starting a controlled shutdown of the plant following a process issue. Flaring is necessary to carry out this activity and allow the plant to re-start safely. We have been advised that the plant is likely to start flaring this evening (Friday 27 October). SEPA will continue to liaise with ExxonMobil to ensure that this activity is carried out in a way that minimises the impact on the local community.
The following letter was submitted to the Courier and Central Fife Times on 23.08.17.
We fully understand that many local people are very concerned about the flaring that occurred at the Mossmorran complex in June. Our focus is on ensuring that we investigate fully what happened and that similar events do not reoccur.
For clarity, SEPA regulates the environmental aspects of the Mossmorran complex where both Shell and ExxonMobil hold permits. These include conditions relating to flaring and controls applied under the Pollution Prevention and Control (Scotland) Regulations.
A team of SEPA staff are currently carrying out a full investigation.
We gave a commitment at the Mossmorran Action Group meeting held in Lochgelly in July to provide updates on the progress of our investigation, and we would like to take this opportunity to reassure the public that this remains the case.
Our investigation will look into what caused the flaring to occur and assess whether there have been any breaches of permit conditions by either company.
This investigatory work is part of an evidence gathering process which will inform any future enforcement actions, one of which could be the submission of a report to the Procurator Fiscal, and as such we are not in a position to release the details of the investigation at this time.
Our investigation is therefore ongoing and we’d like to reassure the public that we will continue to engage with community representatives and will share what information we can when we can.
Head of Regulatory Services
Scottish Environment Protection Agency
SEPA received a considerable number of complaints from members of the public regarding flaring from the Mossmorran Complex (Shell and ExxonMobil) between 12 and 24 June. An investigation is currently underway.
Rob Morris, SEPA Area Manager, attended a meeting of the Mossmorran Action Group on 5 July.
"This was a very important opportunity for me as a representative of SEPA to meet and hear from those who have been affected by recent flaring at the Mossmorran petrochemical complex. It also allowed me to explain our regulatory role and some of what will happen next.
"A team of SEPA technical and enforcement specialists who are independent of regulating the site on a day-to-day basis will be carrying out a full investigation. SEPA gave commitment last night to giving future updates on how it is progressing with its investigations whilst stressing the importance of gathering appropriate evidence to inform any future enforcement actions."
Shell UK operates the Fife Natural Gas Liquids (FNGL) Mossmorran Fractionation Plant near Cowdenbeath in Fife that extracts natural gasoline, ethane, propane and butane from natural gas liquids pumped from the St Fergus gas plant at Peterhead. Three identical processes separate the different components.
Ethane is forwarded to the adjacent ExxonMobil Chemical Limited Fife Ethylene Plant (FEP), Mossmorran where it is converted into ethylene by steam cracking.
The products from both sites are transported by pipeline or road tanker, predominantly to the Shell UK Limited and ExxonMobil Chemical Limited Braefoot Bay marine terminal on the Firth of Forth near Aberdour in Fife, where it is shipped. Some of the ethylene produced is distributed via the UK ethylene pipeline to other manufacturing plants in the UK.
Pollution Prevention and Control (PPC) (Scotland) Regulations 2012 (PPC)
Shell UK Fife NGL and ExxonMobil Chemical Limited FEP at Mossmorran and ExxonMobil Chemical Limited at Braefoot Bay are regulated under the PPC. The regulations permit and regulate many industrial activities that may pollute our environment. Licences, known as permits, set strict conditions that must be met to prevent or reduce any impact on the environment. For FNGL and FEP at Mossmorran the PPC Permits include specific conditions on flaring including a requirement to provide an incident report for any significant unplanned flaring. Similar licences are in place for ExxonMobil Chemical Limited at Braefoot Bay although these are less complex. We carry out regular inspections of both facilities and reviews monitoring and other returns to check compliance.
Annual compliance is also assessed using our Compliance Assessment Scheme and the results published on our website. For Mossmorran sites search under ‘Fife Ethylene Plant’ or ‘Fife NGL Plant’; and for Braefoot Bay search under ‘ExxonMobil Chemical Limited’.
Control of Major Accident Hazard (COMAH) Regulations 1999
The Shell UK and Exxon Mobil Chemical Limited Sites at Mossmorran and Braefoot Bay also fall under the COMAH Regulations which are jointly regulated by the Health and Safety Executive (HSE) and SEPA as the Competent Authority. Qualifying sites are divided into Lower Tier and Top Tier sites based on quantities of dangerous substances held on the site.
The Mossmorran and Braefoot Bay sites are classed as Top Tier sites due to the quantities of highly flammable substances present. As such they must submit a Safety Report every five years which demonstrates the implementation of safety management systems to prevent major accidents and limit their consequences to people and the environment.
Further information on COMAH is available on the Health and Safety Executive website
In addition to carrying out routine regular inspections under both PPC and COMAH, SEPA has a duty to carry out investigations into incidents under both regulatory regimes. SEPA focus on the environmental aspects of incidents although there is often an overlap with safety aspects considered under COMAH by the HSE.
Extensive air quality monitoring has demonstrated that concentrations of benzene and other hydrocarbons are consistently low in the vicinity of the facilities at Mossmorran and Braefoot Bay.
There has recently been local concern over the perceived impact of the Little Raith Wind Farm on the dispersion of air emissions from the Mossmorran complex during normal operation and flaring. Concentrations of benzene measured in the vicinity of the plant were low throughout 2012 and are similar to those you would expect to find in a typical rural setting. The concentrations were well below the Air Quality Standards before and after the turbines came into operation.
We have published the following position statement.
We participate in the following external meetings with other organisations:
Mossmorran and Braefoot Bay Community and Safety Committee
These community liaison meetings are held once a quarter and are attended by local councillors, representatives from local community councils, SEPA, ExxonMobil Chemical Limited, Shell UK and Fife Council. The minutes of the meetings should be made publically available to members of local communities through community council meetings, local libraries and the Fife Direct webpage.
- Mossmorran and Braefoot Bay Independent Air Quality Monitoring Review Group
The Mossmorran & Braefoot Bay Independent Air Quality Monitoring (IAQM) Review Group advises Fife Council regarding the quality of ambient air associated with air emissions from operations at the Mossmorran plants and the Braefoot Bay terminal facilities.
Of particular relevance are issues relating to any health concerns raised by residents within the local communities and a key role is assisting with the communication of information relating to environmental air quality. The IAQM Review Group is independently chaired and includes representatives from Fife Health Board, SEPA, Fife Council, the Institute of Occupational Medicine and community representatives. The Group meet twice per year and publishes an annual report which is available from the Fife Direct webpage.
Members of the public who are concerned about a potential pollution issue are encouraged to contact our pollution hotline on 0800 80 70 60. This is 24 hours a day, 7 days a week. We aim to follow up all complaints within 24 hours.
Who is SEPA working with regarding Mossmorran?
The site is regulated by a number of organisations including the local authority, SEPA, and the Health and Safety Executive. We also consult with NHS Fife, Health Protection Scotland and Forth Ports in order to gain information and views to support our regulatory work.
You can see more about SEPA-specific regulatory activities under the section titled ‘Regulation’ above
What monitoring activity does SEPA undertake during flaring events?
Flaring events can vary from a few seconds, minutes or hours to days or even weeks. Some events are planned and some are unplanned and the root causes and impacts can vary significantly (i.e. the rate at which gas is flared, steam is managed and whether there is emission of dark smoke or not). Monitoring could not be justified on all occasions and the focus for us as a regulator is on ensuring compliance and working with the companies at Mossmorran to minimise the need to flare and to reduce the impacts.
Following the flaring events in June and October SEPA will review our arrangements for monitoring these events both proactively and reactively. SEPA will also review the monitoring undertaken by the company and if necessary we will require the company to undertake additional monitoring. We will engage with the local community to inform our view as to what is required.
Why do Shell UK and ExxonMobil Chemical Limited at Mossmorran need to flare?
The flares are part of the safety system and are used to burn off gas that cannot be processed safely due to the volumes involved or the gas being off specification. This might be due to scheduled maintenance requiring the plant to be ‘gas free’ prior to entry; or, following an unplanned operational interruption. The flare systems include:
- two 80 metre high flares at Shell FNGL;
- one 100 metre high flare at ExxonMobil FEP;
- two ground flares which are operated by Shell FNGL but used by both sites as required.
How often do plants flare?
The number and type of flaring events varies year to year. These events can last just a few seconds and minutes to hours and days depending on the circumstances at the time. The primary reason for flaring is safety and events can be either planned or unplanned in nature. In years where there are more planned maintenance activities an increase in the number of flaring events can be expected.
To understand the frequency, type and duration of flaring events that occur, both operators at Mossmorran are required to provide an annual report to SEPA. A summary of the data provided to SEPA for the years 2008 to 2016 is available below (some additional comments have been taken from the Independent Air Quality Review Group reports):
This data is used as part of the regulatory controls applied by SEPA to both operators under their PPC permits. Flaring incidents must also be notified to SEPA and an incident report submitted (normally 1-2 pages in length) which SEPA then follows up directly with the relevant operator.
Under the Energy Act 1976 and Petroleum Act 1998, Shell are also required to have consents in place from the Oil and Gas Authority for flaring and venting of hydrocarbons.
What are the constituents of the flare?
The main constituents of the FEP flare are ethylene and/ or ethane. Other hydrocarbons may also be present as well as hydrogen, nitrogen and steam.
What restrictions are in place on flaring and why is the flare occasionally smoky?
ExxonMobil Chemical Limited at FEP and Shell UK at FNGL are permitted to flare for safety purposes. However, there are conditions in the PPC permits relating to flaring which aim to minimise community disturbance and pollution from flaring.
In general the visual and noise impact of flaring is minimised by using the ground flares; forward planning to maximise flaring during daylight hours; and, minimising the amount of material to be flared. However when the ground flares are not available, or the flow-rates are too great (e.g. in certain start-up or shutdown operations), then the elevated flare is also used.
Smoky flaring can be minimised by the addition of steam to optimise combustion. However, excessive steam addition can give rise to noise nuisance and must therefore be carefully managed.
Both the ground and elevated flares have restrictions on flaring in their PPC permit which prevent flaring of dark smoke for greater than 15 minutes.
Any major flaring resulting in burning of hydrocarbon above 5 tonnes per hour for a period of 30 minutes also requires 7 days prior notification to SEPA.
Any major flaring which is not notified in advance, requires the operator to follow the incident procedures in the PPC permit. This includes formal notification to SEPA without delay and a follow up investigation report within 14 days to confirm the causes of the flaring event, the environmental impact and measures to prevent a further flaring event due to similar causes.
What are the impacts to health of flaring?
A modelling study undertaken in 2009 assessed the impact of emissions during flaring and normal process emissions from Fife Ethylene Plant and Fife Natural Gas Liquids plant at Mossmorran, both separately and in combination.
The following pollutants were assessed:
- carbon monoxide (CO);
- oxides of nitrogen (NOx as NO2);
- fine particulate matter (PM10 and PM2.5);
- sulphur dioxide (SO2);
- volatile organic compounds (VOCs) including benzene and 1, 3 butadiene.
The study concluded that the long and short term predicted environmental concentrations of all of the pollutants considered were well within the air quality standards for the protection of human health.
The modelling work supports the findings of an earlier ambient monitoring study undertaken by FEP to assess emissions of VOCs and fine particulate matter (PM10) between 21 August 2008 and 1 October 2008.
The study was carried out by an independent contractor, The National Physical Laboratory (NPL) and all the data was submitted to the Air Quality Monitoring Review Group for independent analysis. This included a period of elevated flaring on 5 and 6 September 2008 during which specific VOC samples were collected.
Measured concentrations of PM10, benzene and 1,3 butadiene were all within the relevant air quality standards for the protection of human health.
What responsibilities do SEPA have regarding air quality?
Local authorities have a statutory duty to review and assess local air quality in their area against the air quality objectives for various pollutants (including benzene) that are in-place to protect human health. These air quality objectives are contained within the National Air Quality Strategy for England, Scotland, Wales and Northern Ireland which was last updated in 2007.
We have a statutory responsibility to ensure that regulated processes do not result in, or contribute to, an exceedence of European air quality objectives.
What is the impact to health of emissions from the Mossmorran Complex?
We are currently satisfied that the emissions from the Mossmorran complex are not having a detrimental impact on air quality in the local communities. Several modelling and monitoring studies have shown that the concentrations of benzene and other pollutants are currently well below the air quality objectives at local residential areas. This conclusion is backed up by the Mossmorran and Braefoot Bay Independent Air Monitoring Review Group referred to above.
What is the impact of Little Raith Wind Farm on the air emissions from Mossmorran?
Ambient monitoring was undertaken at Little Raith Farm, Lochgelly and Cowdenbeath between January 2011 and March 2013 by the wind farm developer Kennedy Renewables. The monitoring results indicate that Little Raith Wind farm is having no negative impact on the dispersion of air emissions from Mossmorran. Measured concentrations of benzene following the commissioning of the wind farm in September 2013 were no higher than the concentrations measured prior to installation, and were consistent with typical rural background levels.
A final report on the monitoring undertaken by the wind-farm developer, Kennedy Renewables was published in January 2014.
We published the report - Impact of Little Raith Windfarm on air emissions from Mossmorran.